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Automotive Low-voltage Cable Extrusion Line

Automotive Low-voltage Cable Extrusion Line

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  • Model 50-80
  • Screw Diameter φ50-80 mm
  • L/D Ratio 26:1
  • Extrusion Output 70-220 kg/hr
  • Main Motor 11-55 KW
  • Outlet Diameter 0.75-18 mm
  • Speed 350-500 m/min
  • Application Automotive low-voltage cable
  • Automotive Low-voltage Cable Extrusion Line

    The automotive low-voltage cable extrusion line is the core equipment for manufacturing automotive low-voltage cables, which is used to evenly wrap insulation or sheath materials (such as PVC, XLPE, TPE, etc.) on the surface of conductors to form complete wires and cables. The process directly affects the electrical performance, mechanical strength, and environmental adaptability of the cable.

    Composition of Production Line

    The automotive low-voltage cable extrusion line mainly includes the following core equipment:
    Pay off Stand: Release copper/aluminum conductors to maintain stable tension.
    Preheating Unit: Heat the conductor to improve insulation adhesion.
    Extruder: Melt PVC/XLPE and evenly coat the conductor.
    Cooling Tank: Segmented cooling and shaping insulation layer.
    Haul off: Control the speed of the production line.
    Take-up Reel: Automatic winding of finished wires.
    Testing Equipment: Spark tester, laser diameter measuring system, etc.

    Process Flow

    Pay-off → Preheating → Extrusion coating → Cooling and shaping → Spark detection → Printing → Take-up.

    Automotive Low-voltage Cable Extrusion Line Datasheet

    Model 50 60 70 80
    Pay-off Type Active or passive Active or passive Active or passive Active or passive
    Screw Diameter φ50 mm φ60 mm φ70 mm φ80 mm
    Screw L/D Ratio 25:1 26:1 26:1 26:1
    Extrusion Amount 70 kg/hr 110 kg/hr 160 kg/hr 220 kg/hr
    Outlet Wire φ0.75-4 mm φ0.8-8 mm φ1.5-12 mm φ2-18 mm
    Main Motor 11 KW 18.5 KW 37 KW 55 KW
    Cooling Device U type U type U type U type
    Storage Rack Horizontal Horizontal Horizontal Horizontal
    Traction Power 4 KW 4 KW 4 KW 5.5 KW
    Production Speed 500 m/min (Max.) 450 m/min (Max.) 400 m/min (Max.) 350 m/min (Max.)
    Take-up Spool φ400-630 mm φ400-630 mm φ500-630 mm φ800-1000 mm
    Coiling Method Automatic Automatic Automatic Automatic

    Automotive Low-voltage Cable Extrusion Line Application

    The automotive low-voltage cable extrusion line is the core equipment for manufacturing automotive low-voltage cables, which is used to evenly wrap insulation or sheath materials (such as PVC, XLPE, TPE, etc.) on the surface of conductors to form complete wires and cables. The process directly affects the electrical performance, mechanical strength, and environmental adaptability of the cable.
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